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Monday 18 June 2018

Driving profitability with perfect- fit control solution




control solution partner for greater process efficiency, batch repeatability, production flexibility, and agility for speciality chemical manufacturers
Speciality chemical producers supply products that enhance the performance of consumer and industrial goods from pharmaceuticals to paints and adhesives. There are thousands of different speciality chemicals produced and supplied to a wide range of industries. SRI Consulting
describes speciality chemicals as chemical products that are sold on the basis of their performance, rather than for their composition. They can be single-chemical entities or combinations of several chemicals whose composition sharply influences the performance of the product 1.
In order to compete, speciality chemical companies offer a broad range of high-quality products, but what they all have in common is the need to be competitive which requires:
  • Rapid product introduction to market to capitalize on R&D investment
  • Greater production flexibility to capitalize on opportunities for new products
  • Control manufacturing cost for high profitability
  • Consistent and reliable operations to deliver product on time, every time
Unique challenges need specialized solutions
Leveraging our experience in continuous and batch automation, Honeywell has provided solutions for applications as diverse as agricultural chemicals, paints and pigments, synthetic fibres, polymers and resins, polysilicon and pharmaceutical ingredients.
With material costs, labour, utilities, and overhead accounting for over 50% of manufacturing costs, it is key for plant operations to perform at peak efficiency to improve yield. 
The right automation solution can meet this goal by addressing needs for product reliability, quality, agility, and efficiency the keys to a sustainable competitive advantage. Product reliability requires tight integration between manufacturing and sales to know what to make in real time. Then, you have to be able to rely on production assets to deliver the product per the schedule. Product quality requires consistency and controlled results in every aspect of production operation from people to equipment, and the process itself. Agility requires the flexibility to adapt and respond to market opportunities while still making existing products profitably.

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